1) Intake & Scan
Automatic feed via conveyor. AI vision detects size, type and position to plan cutting paths.
What the KR-200 Does
The KR-200 fully automates the dismantling of flat panel screens. It separates hazardous components and recovers high-value materials in a clean, enclosed environment.
- ✅ LCD, LED, and laptop displays (up to 2,000 mm × 1,600 mm)
- ✅ Glass panels with and without mercury backlights (CCFL)
- ✅ Mixed screen batches with minimal pre-sorting
How It Works
2) Precision Opening
Smart Cutting Module separates layers safely, adapting to thickness and construction.
3) Localized Extraction
Captures dust and vapors (including mercury) directly at the source with filtered airflow.
4) Sorted Output
Recovered fractions (PCBs, PMMA, metals, plastics, cables) exit ready for resale/recycling.
Materials Recovered
Each screen processed yields multiple fractions that can be resold or recycled — increasing revenue per unit.
💻 Electronic boards (PCBs)
Avg. weight: 2.43 kg
Control & lighting circuits containing recoverable precious metals.
🔆 PMMA (acrylic)
Avg. weight: 0.62 kg
Optical-grade plastic used for light diffusion; highly recyclable.
🧲 Ferrous metals (steel)
Avg. weight: 0.61 kg
Structural frames and enclosures.
🪙 Aluminum
Avg. weight: 0.39 kg
Back panels and heat-dissipation parts.
🧩 ABS & mixed plastics
Avg. weight: 0.17 kg
From housings and internal structures.
🔌 Cables & wiring
Avg. weight: 0.14 kg
Copper-rich cables with recoverable connectors.
🧮 Total average: ~4.36 kg of valuable materials per screen.
Material Output — Interactive View
Key Features & Technology
🔍 AI-Powered Machine Vision
Detects screen size and position; optimizes cutting paths automatically.
🔄 Automatic Feeding System
Continuous input via conveyor belts for high throughput.
🧠 Smart Cutting Module
Precision blade system adapted to multiple screen types and thicknesses.
🧼 Localized Extraction
Removes dust and vaporized particles, including mercury, at the cutting zone.
📊 Remote Monitoring
Live status, production metrics, alerts, and diagnostics via mobile/web app.
🖥️ 21” Touchscreen Panel
Intuitive interface for operation, stats, and maintenance.
🔒 Enclosed & CE-Certified
Fully shielded system with interlocks; compliant with EU machinery, LVD, and EMC.
Technical Specifications
| Supported displays | LCD, LED, laptops; mixed batches; CCFL/non-CCFL |
|---|---|
| Max size | Up to 2,000 × 1,600 mm |
| Throughput | ~30 units/hour (standard operation) |
| Operation | Automatic feed, AI vision, smart cutting, localized extraction |
| Control | 21” touchscreen; remote monitoring & diagnostics (web/mobile) |
| Safety | Enclosed system, interlocks, CE; filtered emissions ≤ 0.020 mg/m³ |
| Compliance | EU Machinery, Low Voltage, EMC; WEEE, RoHS |
Performance & ROI
Ajusta el escenario y observa cómo cambian las unidades/año y los ingresos estimados.
Annual Output & Revenue — Interactive View
Compliance & Environmental Safety
- ✅ Fully enclosed system minimizes dust and mercury exposure
- ✅ Integrated carbon filters with max emissions of 0.020 mg/m³
- ✅ CE-certified for mechanical, electrical, and environmental safety
- ✅ Compliant with WEEE, RoHS, and EU recycling frameworks
Efficient, safe, certified, and legally compliant for international operation.
Ready to Modernize Your Recycling Line?
For private recycling companies, public waste authorities, and integrators — KR-200 delivers high-speed, high-yield recycling with safer operations and short ROI.
Request InformationFAQ
What screen sizes and types are supported?
LCD, LED, and laptop displays up to 2,000 × 1,600 mm, including units with CCFL backlights.
Is it compliant and safe to operate?
Yes. Fully enclosed with interlocks, CE-certified, filtered extraction, and compliant with WEEE/RoHS.
What throughput can I expect?
Up to 30 units/hour in standard operation; annualized up to 126,000 units under typical shifts.
Contact
Tell us about your recycling line and we’ll get back to you today.